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back gone flat
Posted: Wed Apr 11, 2012 10:08 am
by Tim Detzer
Morning!
Last night I glued on the back (15 ft radius) to a soprano uke I'm making. When I removed it from the clamps this morning there was no radius at all-completely flat. In fact in one small area in the lower bout it actually was very, very slighty concave. I checked the braces and they are still attached. I guess I clamped too hard and the brace strength was insufficient.
The question is leave it or redo it?
Thanks!
Re: back gone flat
Posted: Wed Apr 11, 2012 10:37 am
by Steve Senseney
I have a couple of Uke's like that!!
The problem is not the clamping, but humidity issues on the back and bracing.
Your choices are to live with it or take the back off.
If you cannot live with it you can take the back off, and redo the bracing and then reglue the back.
What kind of glue did you use?
Re: back gone flat
Posted: Wed Apr 11, 2012 11:16 am
by Tim Detzer
I can definitely live with it, but if I had to fix it I'd rather do it now before its finished, you know.
I used regular Titebond.
As far as the humidity goes mt basement is pretty stable BUT, the rel humidity has gone up by a few %'s since I braced it. Could a change from 40 to 45% flatten it out like that?
Re: back gone flat
Posted: Wed Apr 11, 2012 11:20 am
by Steve Senseney
Evidently yes.
The tight bond can be softened with heat. If you can use a clothes iron to heat the joint sufficiently, it might release.
It can (possibly) be released with some addition of and vinegar.
Re: back gone flat
Posted: Wed Apr 11, 2012 11:22 am
by Chuck Tweedy
However, normally if the humidity goes DOWN compared to the time of glue-up is when a braced plate will go concave.
Re: back gone flat
Posted: Wed Apr 11, 2012 11:25 am
by Steve Senseney
But it could be that the back was a little higher humidity than the brace, or that the differential of expansion longitudinally, as compared to radially induced the change.
Re: back gone flat
Posted: Wed Apr 11, 2012 11:29 am
by Chuck Tweedy
I suppose anything is possible. Over-clamping, etc. etc.
It would be very easy to remove - even with just a hobby iron.
Tim, this might be a good opportunity to learn a very valuable luthery skill!!

Re: back gone flat
Posted: Wed Apr 11, 2012 11:32 am
by Chuck Tweedy
After reading the original post, I gota' ask...
How did you clamp it Tim??
Re: back gone flat
Posted: Wed Apr 11, 2012 11:32 am
by Tim Detzer
Silly, should have checked it before I glued it on. I think I'll leave it if it won't be an issue.
Thanks for your advice!
Re: back gone flat
Posted: Wed Apr 11, 2012 11:34 am
by Tim Detzer
I clamped it with cam clamps. At the time I didn't think I was using too much pressure.
Re: back gone flat
Posted: Wed Apr 11, 2012 11:37 am
by Chuck Tweedy
Was the rim ground to fit the back in a spherical sanding dish??
Re: back gone flat
Posted: Wed Apr 11, 2012 11:41 am
by Tim Detzer
Chuck,
I missed your first reply. I've actually had the pleasure of removing a back before. Glued the back on while the uke was clamped to the workboard throught the soundhole. Ooooops.
No, I don't have a dish. The rim was flat. I've never tapered the rim before-should I be?
Re: back gone flat
Posted: Wed Apr 11, 2012 11:49 am
by Chuck Tweedy
Yes, I think with a small back like a soprano uke, the flat rim could pull the whole back in like that.
If you do not have a dish, you can sand with a circular-arc sanding stick to establish a reasonably arched rim.
Re: back gone flat
Posted: Wed Apr 11, 2012 11:59 am
by Tim Detzer
Well, if that turned out to be the problem and not the humidity should it be fixed or will it remain happy for a while?
Re: back gone flat
Posted: Wed Apr 11, 2012 12:39 pm
by Chuck Tweedy
I don't really understand your question Tim, but if you want to just leave it - it will probably be fine.
Re: back gone flat
Posted: Wed Apr 11, 2012 3:01 pm
by Tim Detzer
Thanks Chuck, you just answered it!
Re: back gone flat
Posted: Fri Apr 13, 2012 12:19 am
by Michael Lewis
To help prevent the plates from flattening out after gluing, you can use a hair drier on them immediately BEFORE gluing. This tends to shrink them a bit as it drops their moisture content temporarily, which returns after a while and the radius comes back. You can also help avoid over clamping with a clamping caul that fits the entire plate and contacts just around the edge, and padded with heater hose, fuel line, weather stripping foam tape, or some other fairly soft surface. Little things can add up to big differences.