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Slow build log - not much defined on this one yet
Posted: Thu Apr 09, 2015 11:09 pm
by Eric Baack
This was a bit of an excuse to use the CNC router so I'm starting up a slow build that I'd like to eventually sell. I've got some of the wood for it but still need the main body blank and fretboard blank. I'm up in the air on the body blank. I'm thinking walnut as I love the grain and how it turned out on my PRS inspired build.
For the cap I have 3 pieces of nicely figured hickory that I've cut with the cnc in a cool pattern. I'll be laminating some 1/8" Pau Ferro strips for a bit of a curved racing stripe look.
The neck will be laminated walnut/maple/walnut with a Pau Ferro fretboard. I might leave electronics out at first and give a prospective buyer a choice on them.
I'm hoping to get some good use out of the CNC on this one. It should be fun.
Re: Slow build log - not much defined on this one yet
Posted: Fri Apr 10, 2015 9:53 am
by Eric Baack
Here's what the pre-machining on the top will be. As stated earlier, the pau ferro strips will go into the curved space that are symmetric with the guitar center line.

Re: Slow build log - not much defined on this one yet
Posted: Mon Apr 13, 2015 12:01 am
by Gordon Bellerose
I really like the look of a "sort of" non symmetrical top.
The curved lines using different colors of wood looks really nice.
Re: Slow build log - not much defined on this one yet
Posted: Tue Apr 21, 2015 10:45 pm
by Eric Baack
Re: Slow build log - not much defined on this one yet
Posted: Wed Apr 22, 2015 2:38 am
by Hans Bezemer
Cool Eric,
Great to see your DIY-CNC-router at work!
Re: Slow build log - not much defined on this one yet
Posted: Wed Apr 22, 2015 8:55 am
by Eric Baack
It makes an excellent planer too! It just takes a bit longer... I could have cranked the speed up on it and was taking some pretty light cuts, but I wanted a nice surface.
Re: Slow build log - not much defined on this one yet
Posted: Thu Apr 30, 2015 2:40 pm
by Eric Baack
Just for fun, I recorded the machining simulation for the pockets and outer profile on the front of the guitar
https://youtu.be/hBgpLVn-WuA
Re: Slow build log - not much defined on this one yet
Posted: Thu Apr 30, 2015 10:15 pm
by Eric Baack
Here's the sketchup model, exported as a .stl from solidworks. The solid around it is so that sketchup doesn't machine away the stock (and waste a lot of time and tooling making un-necessary sawdust)
Here's the graphical representation of tool paths generated by sketchucam in sketchup

Re: Slow build log - not much defined on this one yet
Posted: Fri May 01, 2015 1:22 am
by Hans Bezemer
Cool.
Following with interest.
Re: Slow build log - not much defined on this one yet
Posted: Tue Sep 15, 2015 12:57 pm
by Eric Baack
Time to revisit this now that the CNC is about up and running. I've re-worked the model to get a really smooth neck to body transition and added contour to the back. I'm planning to cut a test run out of some pine and see how things turn out instead of ruining some nice wood. Heck, if the pine one turns out that might become my own.
Here's the rendered model from solidworks:
This shows how smooth the neck to body transition is suppose to come out.
Here's her back side...

Re: Slow build log - not much defined on this one yet
Posted: Thu Oct 15, 2015 5:11 pm
by Eric Baack
Here's the neck glued up with the laminations. the 2 stripes are mahogany. I cut the profile on the cnc and then used it to face off the middle strip before using the spindle sander with a fence to smooth it out.
I did some test cuts on some pine of the body using the g-code generated with the sketchup add on and yeah, I'll be throwing that app in the garbage. It didn't even compensate for tool diameter! I'm using an evaluation version of cam-bam now, we will see how that does. It seems to be straightforward enough to do the stuff I want.
Here's the neck:

Re: Slow build log - not much defined on this one yet
Posted: Thu Oct 15, 2015 6:42 pm
by Dan Smith
Well, so far it looks saweet!
Dan
Re: Slow build log - not much defined on this one yet
Posted: Sat Oct 24, 2015 4:20 pm
by Eric Baack
Re: Slow build log - not much defined on this one yet
Posted: Mon Oct 26, 2015 9:30 am
by Eric Baack
Good thing I tested on pine again!!! the acceleration on the Z-axis was too high and it missed steps on a retract and then sent a nice 3/4" deep gouge through the body.. I adjusted my mach 3 settings and re-cut the top and it turned out nice. other then the huge gouge...
Gotta flip it over and machine the back. If all goes well I'll go ahead and cut out the body from a nice sandwiched piece of maple/walnut/maple.
I figured out that the hickory top with the pau ferro strips in it is about 1/8" too narrow so I didn't glue that on. Used a nice piece of maple instead.
Re: Slow build log - not much defined on this one yet
Posted: Mon Oct 26, 2015 9:33 am
by Eric Baack
video actually works now.....
Re: Slow build log - not much defined on this one yet
Posted: Mon Oct 26, 2015 7:38 pm
by Dan Smith
Eric Baack wrote:video actually works now.....
Awesome Eric!
Re: Slow build log - not much defined on this one yet
Posted: Tue Oct 27, 2015 10:16 am
by Eric Baack
The Z-axis is doing some strange stuff. while machining the back last night it retracted to a couple of inches above the body. my max speed in the Z is only 50 IPM and my max acceleration is 3 in/s^2
going to have to get that figured out before I try cutting out the nice body.
Re: Slow build log - not much defined on this one yet
Posted: Wed Dec 23, 2015 11:03 pm
by Eric Baack
Re: Slow build log - not much defined on this one yet
Posted: Wed Dec 23, 2015 11:50 pm
by Eric Baack
I even found that chipped out piece on the headstock and glued it back in. then I have to glue wings to the headstock and finish that as well as cut the truss slot.
Re: Slow build log - not much defined on this one yet
Posted: Thu Dec 24, 2015 1:51 am
by Jason Rodgers
I love the juxtaposition of the guitar neck and legos: everybody brings their toys to this table!